2500X5000mm made in China – replacement parts – #100 Nickel Plated Lambda Roller Chain (LAMBDA Equivalent) in Edinburgh United Kingdom PED Standard Industrial Vulcanizating Autoclave for Curing Rubber Rollers with ce certificate top quality low price

We – EPG Team the biggest Chain and agricultural gearbox factory in China with 5 different branches. For more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828

Our AdvantagesProducts Massive volume in Stock, No MOQ needed We comply with all the global specifications, these kinds of as ISO9001 and TS16949 specifications.We Top quality and credit score are the bases that make a company alive. a specialized provider of a full range of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers， pto shaft, agricultural gearboxes….search forward to the chance to serve you and hope to add you to our expanding family of satisfied customers. Normal roller chain is offered with pitches from 1/2 to 3 inches. Chain numbers are decided by multiplying the pitch by eighty (a 1/2 inch pitch chain would be a No. forty chain). A hyphenated suffix indicates multiple strands. one. Applications of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a provided stress, temperature and time for converting natural rubber into much more resilient materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) in between individual polymer chains. Vulcanized materia EPT are less sticky and have outstanding mechanical properties. And vulcanization autoclave is employed commonly for this chemical method. The major products are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so on.In this discipline, SINOMAC has been the chief, as we have accumulated full vulcanization knowledge and engineering for numerous several years.

two. Fundamental Style Data

2.1 Model and Size

• Autoclave design:    SN-LHGR2550
• Powerful diameter:  2500mm
• Powerful duration:      5000mm

  Definition:  * Powerful diameter is the interior diameter of the autoclave.

                    * Efficient length is to position to do the actual size of the shell.

2.2 Generation Potential

• Working circle of autoclave: can be established in accordance to the operating approach
• Max dimension of pulley:                Ø2000X5000mm

2.3 Electric Electricity

• Functioning voltage:          380V (AC)±5%, 3 phase, fifty Hz
• Management electricity:                220VAC/50Hz/24VDC

two.4 Drinking water, Air and Steam Supply

• Cooling water use:         ~4m³/h
• Cooling h2o force:               min.3 bar ~ max. 6 bar
• Management air of handle products:   5 ~ 7bar
• Steam potential:                            2t/h

two.5 Environmental Conditions

• Max. air temperature:     +50ºC
• Min air temperature:       -5ºC
• Relative Humidity:          <80%
• Altitude:                          <2000m

three. EPT Characteristic and Doing work Process

three.1. EPT Attribute
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating method is especially effective and indicated for merchandise of huge sizes and weight. The temperature uniformity which usually may differ among ±2°C,the trade capacity, occurring with condensation on colder surfaces, coupled with analyzed installations, enable to obtain excellent final results.

3.2 Working Process

three.2.1 StHangZhourd curing recipe

3.2.2 A short curing recipe instance

four. Tools Specialized Details

4.1 Pressure Vessel

SINOMAC Force Vessel with fast-opening door, can be certified to:

• CHINESE STHangZhouRD, GB150-2011
• AMERICAN STHangZhouRD ASME SEC VIII DIV.1 with ASME Certification
• EUROPEAN STHangZhouRD PED 97/23/EC with CE certificate.

four.2 Door System

• The closing system of the autoclave is the indented type assisted with a hydraulic method, in order to swiftly and secured make a entirely hermetic closing.

• The total technique consists of a few elements: a pair of gear flange, driven products and seal ring.
• Hydraulically operated doorway opening and closing. It is controlled by PLC technique.
• The seal ring is produced of silicon rubber.
• Basic safety strain sensors have to avert doorway opening in scenario of stress (allowed much less than .1 bars).

four.3 Thermal Insulation Program
Inner Insulation and External Insulation
We use ceramic fiber as the insulation material. The heat transfer coefficient is very reduced to make the warmth loss to a bare minimum. The covering board of ceramic fiber is stainless steel. It is corrosion resistant and seems nice. Inner insulation layout can get a lower energy use, whilst external insulation design receives a higher one, but a much better temperature uniformity.

• Insulation:Internal insulation layer
• Insulation content:Ceramic fiber 
• Exterior sheet steel: stainless steel,1. mm
• Insulation thickness:100mm

 four.4 Heating Technique

• The heating system is a indirect steam sort.
• The indirect system will be by means of stainless-steel or copper tubing type warmth exchanger positioned on the rear facet of the autoclave between fan and products. The flow have to shift from substance to supporter, then shift entrance door using vessel side to material

• Heating Exchanger material :304 Stainless-steel with aluminum fin or copper tubing aluminum fin
• Heating Exchanger variety: Multi-row finned tubing

4.5 Air Recirculating System

• Sizzling air circulating duct
  Annular air-duct placed on the two side of the autoclave inside as the ahead air delivery system. This layout characteristics make the temperature far more uniform, and operating place a lot more massive.  
• The Motor admirer for circulation
  The motor is bolted to the rear of the autoclave, it drives the fan straight.
• Parameters of circulating supporter
  Electrical power:18.5KW,6-pole, 3phase
  Connecting structure:direct-related
  Rated rotate velocity:960r/min(380V/50HZ)
  Admirer wheel:7# centrifugal impeller(Diameter:700mm),
  Wind force:1000Pa,
  Flow rate:12800 M³/h.
• Shaft sealing
  Doing work with drinking water cooling to ensure a long life, the shaft water cooling with separate h2o pump and stream change to be fitted to keep track of h2o movement and automatically alarm/quit the cycle if there is not ample h2o stream.

four.6 Temperature checking components 
Temperature thermocouples: 2 pcs, K type, like HMI checking, data-acquisition and manage.

4.7 Pressure Parts

• Inlet and exhau EPT valve, proportionally managed, Electric control valve.
• Handbook exhau EPT valve, 3-piece ball valve.
• Stress transducer: 1
• Accuracy: +/- 50mbar
• Pressure gauge:1

four.8 Control Technique

• Control Method is created based on the study and advancement toward rubber vulcanization processing market, such as the PLC central controlling part, touch screen (HIM) operation program and network, it is a user pleasant, point out of the art, programmable digital system.
• Password safeguarded entry access, operator can log into the method by accessing the security login form with a identify and password.
• It is automatic managing, recording and graph the temperatures and pressure of the autoclave, audible alarms for substantial or low temperatures or strain.
• Handbook operation display makes it possible for operator take manual control temperature, strain, and valves as permitted.
• It can insert or conserve the product working recipe, exhibit the stress and temperature curve whenever and its paperless record perform can recognize record, save and check of technique curve and approach parameters.
• It has more than-temperature and overpressure alarm and numerous security security functions.
• Consumer can run sign up, login and typing in merchandise info, and comprehend intranet or remote manage. 
• Communication to a Personal Computer allowed (Teamviewer ), with built in application to software, document and graph of method in actual time.
• Net link via Crew-Viewer (VPN) with our Company.

4.9 Safety Method
 

4.9.1 Mechanical security interlock I
Protection restrict manage is interlocked with the lid. Personnel have to flip the take care of to unlock the  safety gadget then the lid can be opened.

four.9.2 Electrical basic safety interlock II
The protection device performs with protection restrict take care of and connects with our ECC. When employees run the reducer and basic safety limit manage, whilst there is strain in the autoclave, the ECC will give a sound-light alarm.

four.9.3 Protection valves
There is one safety valves on the leading of autoclave. We have set a force restrict in the valves. When the stress exceed the restrict, the valves will function routinely to launch the air down to a reasonable stress range.

five. Configurations of Autoclave

• HMI: Wenview touch screen, ZheJiang
• PLC: Siemens
• Main electrical component : Schneider,China
• Constrained swap: Omron
• Autoclave Shell: ASME/PED/GB, SINOMAC
• EPT elements: Hualiang, China

Handle cupboard in accordance to CE stHangZhourds

6. System EPT Check out (Oblique steam heating)

7. Packing

8.1  The equipment will be appropriately packed / wrapped contemplating extended-distance ocean and land transportation and rough handling that could occur in the absence of the two functions.
eight.2  Proper security from moisture, rust, mould, scratches, shaking, and many others, will be taken so that the items may get there at the set up internet site in great issue.
eight.3  Shipping marks and warning signed will be obviously painted, and detailed packing li EPT (in English/Espanol) will be soundly attached, to the outside of the packing.

8. Autoclave Specification
 

9. Professional Workshop

ten. SINOMAC Worldwide Turnkey Initiatives

With the knowledge of manufacture and services for 15 many years, our specialist team are able to provide the world-wide turnkey project, which includes a expert coaching. SINOMAC autoclaves can be produced as ASEM, PED, EPT stHangZhourds, as effectively as our Chinese stHangZhourd.

From the SINOMAC Group, with 15 a long time of encounter.

The use of original tools manufacturer’s (OEM) element quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our firm and the detailed substitute areas contained herein are not sponsored, accredited, or made by the OEM.